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Technical FAQ's The questions listed are web inquiries from actual customers.
They have been answered by MonierLifetile's technical
department.
Q: Do any of your products contribute
to earning points towards the LEED rating? A: We
are currently working to get a number of our tiles certified by the Cool
Roof Rating Council and Energy Star which will qualify for credits and the
NAHB is also planning to incorporate the Above Sheathing Ventilation of a
tile roof as an element of their new Green Building Standard.
Green Build - Roof Fact Sheet
GreenBuild LEED Credits
Q: Does MonierLifetile meet
energy efficient specs for federal and state of California
improvements to residence? A: Tile roofs in
general do meet or exceed the goals of both federal and state energy
initiatives but, at this time, have not garnered formal recognition
since all of these initiatives have been focused exclusively of
surface reflectivity as a measure of energy efficiency and MLT has
not yet submitted tiles for the CRRC certification required for
these programs. The roof tile industry has been working
with the Oak Ridge National Laboratory to establish the energy
saving value of an installed tile roof and the data logged to date
clearly shows that the airflow developed between the roof deck and
the underside of the tile creates a far more effective heat gain
barrier than does a reflective surface. Data to support this has
been submitted to the California Energy Commission and we are hoping
for formal recognition in the 2008 Energy Code / Title
24. In the meantime, since current programs reward
tiles with reflective surfaces, MLT has begun testing on a number of
our tiles and will be submitting those results for certification
with the Cool Roof Rating Council (CRRC). We are expecting that
these certifications will be in place by October of
2007. Q: Is it ever a necessity to change the
underlayment of a tile roof? The tile has a long life time but what
about the underlayment? I live in a condo complex and they are
considering replacing the underlayment of about 18 years bur this
obviously is a very expensive procedure. Is this typical in the
desert? A: The underlayment beneath the tile
can, in fact require replacement in the event that it no longer
serves the purpose that it was designed for. There can be any number
of reasons for this premature failure, ranging from prolonged
exposure prior to tile installation to poor
workmanship. The underlayment is intended as the
back-up system for the tile and, as such, only comes into play when
water finds its way beneath the tile. Since you are faced with this
task of reworking the roof, I would suggest that you select a good
quality underlayment but make sure that the tiles are installed in
such a manner that water does not easily get underneath the
tile. You may also have your roofer contact us to make
certain that he will be installing the roof in such a manner that
will measure up to your expectations. Q: What
is the recommended roof truss spacing and the sheathing thickness
for standard weight roof tile on a home to be built in northwest
Florida? A: Florida has very high live load
requirements. In most cases a few extra pounds of roof covering
makes no difference in the truss design. Standard
Florida residential truss spacing is 24 inches O.C. using engineered
trusses. If you are concerned about the load capacity of your
trusses we recommend an engineer's evaluation. These evaluations are
not very expensive. Q: I'm about to install the
first tile roof Espana and read your install manual. The house will
be built in Boise with a rather hot/dry summer and mild winters with
almost no snow. Would you recommend the counterbatten installation
system. What benefits would you expect? How do I have to deal with
the increased gap at the eaves/rake-area? A:
Since the Boise area is indeed a more moderate climate region than
other parts of Idaho, it is not essential that a counter-batten
system be employed but it nonetheless can offer some advantages for
the long-term performance of your roof system that you may still
want to consider. In regards to the extra space created by the
elevated batten system, our company has created special eave
components that are designed specifically for these systems so the
appearance and performance are not impacted. Q:
I am a designer specifying a new roof addition to match existing
called out as "Lifetile" ICBO 2656P. This sounds similar to one of
your tiles and I would like to a)obtain specifications (but I
couldn't search online by ICBO #), b) verify if this product is
still available and c) verify this is Class A
rated. A: The Lifetile ICBO 2656 is an
evaluation report number that would encompass dozens, if not
hundreds of different tiles that were covered by that report. Out
current ICC report is ICC ESR 1647 and all of our current products
are listed there but I'm afraid that report will not do you much
good in finding a matching tile. Most roofing distributors who
handle our product can help you find a match if you bring them a
tile. While it's quite possible that the exact tile that was used on
the original roof may not be in current production, normally, a
reasonably close match can be found. Another option is
to send us some digital photos showing the overall appearance on the
roof and a close-up picture of an individual tile - front and back.
Sometimes we can give you an identification in that way and suggest
a current product that will suit your needs. To answer your last
question, all of our tiles are Class A fire
rated. Q: I am a roof inspector and roofing
contractor. I have a client in Boca Raton who has a 10 year old "S"
concrete tile that was mechanically fastened over a 30/90
underlayment on a 4/12 pitch. He thinks the hurricane wind may have
loosened his tiles. Some of the butts can be lifted up 1" and some
up to 2". What is acceptable tolerance? There are no leaks and only
the ridge tiles came off. Does he need a new
roof? A: First of all, there is always some
movement of the nose on a mechanically fastened system. This is
desirable. It allows some movement when walked on and avoids stress
on the tile and minimizes foot traffic breakage. A
1-inch movement at the nose would not be a concern. A 2-inch
movement is not good. That level of movement is considered failure
in our static uplift tests. Having said that, it is one thing to
have a large percentage of the roof with excessive movement as
opposed to just a few tiles. Of course, any decision to
repair or replace a roof tile installation should be made by a
certified roofing consultant that has been on the roof and inspected
it. From what you've described, it does not seem that a reroof is
necessary. Some repairs on a few obviously loose tiles is probably
all that is required. Q: Do you have a detail
for the tile installation in Maui County or Honolulu? I understand
they like a space under the tile for air
circulation. A: The concept of circulating air
between the tile and the roof deck is not unique to Hawaii but
Hawaii adopted the universal system of counter batten application
many years ago due to the strong New Zealand influence when that
market was developed. Our company is currently promoting an Energy
Efficient Roof that features an elevated batten system and other
components that provide enhanced ventilation and drainage beneath
the tiles. See attached. Q:
Are there any tricks to make sure that a eyebrow dormer lays flat on
a roof being tiled with s shaped Mediterranean
tile? A: Aside from making sure that the
dormer is positioned in a level manner, the fit of these dormers
depends largely on the type of apron flashing provided at the front
edge. Lead or dead soft aluminum aprons are the most common but if
rigid steel is used, then the void beneath the flashing must be
filled with mortar or some other type of fitted closure
material. MonierLifetile also offers a new, flexible
flashing material called Wakaflex that may also be used to
weatherproof difficult transition or flashing
requirements.
Q: We were told when we bought our home
in 2002 that if we removed more than one tile from our roof (for a
solar tube), our warranty would be voided. We had one solar tube
installed and would like to install another one, but would like to
know if we install the 2nd one, will our warranty be
voided? A: The product warranty provided by
MonierLifetile applies only to the actual roof tiles and would be
unaffected by the installation of integrated components into the
roof. The warranty that you are referring to is most likely the
installation warranty provided by the builder or roofing contractor
that relates to the installation and performance warranty which is
totally independent from the MLT product
warranty. Q: The edge tiles on my roof are not
well attached. They have two pre-punched holes in them, but the
contractor nailed only on the side that contacts the wood. What size
masonry bit should I use to clean out the other hole and drill into
the field? Is there any other way to fix this
problem? A: The trim tile come with two nail
holes along each side of the trim so that the same piece can be used
at either end of the roof. As long as the trim is installed with two
nails in the wood they are installed to
code. Q: Do you have any product approvals for
espana tile installation on a sloped concrete
deck? A: There are no formal specifications
for concrete deck installations, but they are being done on a
job-by-job basis. Option #1: Prime the concrete deck
and hot mop a No. 30 base sheet. Hot mop a No. 90. Back nail the No.
90 with concrete fasteners (pre-drilled). Foam the
tile. Option #2: The same anchor sheet installation as
Option #1 with an SBS modified cap sheet. Foam the
tile. Note: There is test data that would allow a
self-adhered membrane directly to the concrete deck without an
anchor sheet; Miami-Dade would require an engineer's approval on
such a system. Q: Contractor advises that chips
along the edges of installed tile are routine. Do you have any
guidance on what number of tile and size of chips you would consider
acceptable in installation of your product? A:
Any slurry coated tile would have some chips at the nose. This is an
aesthetic issue and as such is subjective. Small chips can be
painted to match the base color of the tile. From a
functional perspective, any chip larger than 2 inches would
compromise the water shedding capability of the product. Even this
is not really an issue in Florida, because the tile is applied over
a sealed underlayment that is designed to handle water runoff.
Having said that, large pieces of missing chips can be unsightly and
should be replaced. Q: Is there a "cap" design
for a mansard condition using the flat profile concrete roof
tile? A: The easiest way to cap a mansard
application is with a metal cap unless the wall is narrow enough to
be fully covered by one of our standard ridge tiles. Please see attached
drawing. Q: What would you recommend in
lieu of copper flashings at roof in a marine exposure environment?
Vinyl flashing, aluminum (I believe this corrodes against pressure
treated lumber), GSM (pitting occurs), or other material? And for
what conditions? A: If your project is
situated within 1500 feet of the shoreline, you should stick with
copper or stainless steel for your exposed flashings. If you are
further than that, you could probably use a Zinc-Alum or Galv-Alum
material for your flashings and save quite a lot of money without
sacrificing too much corrosion resistance. Q:
Please tell me how concerned I should be over pest control people
breaking tiles when tenting the house? Also, how concerned should I
be over tile surface appearing cloudy as concrete
bleeds? A: While the Madera product holds up
quite well to occasional foot traffic, our experience has been that
pest control companies who utilize the tenting method of termite
control, typically pay very little attention to the protection of
the roof and in fact ask you to sign a waiver releasing them form
any responsibility for broken tiles. I would suggest that you look
for a company that features one of the newer methods of cyrogenics
or orange oil for your termite treatments. Regarding
your concerns about "concrete bleeds", I can only assume you are
referring to the efflorescence that can sometimes occur with
concrete products. While it is impossible to guarantee against
efflorescence, we do apply a sealer to the surface of our tiles
during the manufacturing process that is designed to limit and
control this occurrence. In most cases, it never
appears. Q: We are considering using your
elevated battens on a tile roof in Maryland. I was trying to get
specification data as to materials used for batten and "rod
resistant pad". This seems like a real labor saving idea as opposed
to counter battens. A: Attached
is product info for elevated battens from p26 of our
Southeast-Northeast catalog (which can also be accessed and
downloaded from our website). This system provides efficient water
runoff as well as enhanced thermal
characteristics. Q: The oxide that my builder
placed on my new roof does not match the roof tile color. What can
be done to correct this situation? A: This can
be one of two things: Either the mortar work is going
through the efflorescence phase of the curing cycle (white film on
the surface), or the oxide is the wrong color. If it is
efflorescence it is temporary. You can determine the condition if
you simply wet a section. This will temporarily remove the white
film and reveal the actual color. Time will clear up
efflorescence. If it really is the wrong color, a 100%
acrylic paint will provide a good match and is an enduring
solution. Q: What is your recommended minimum
roof pitch in a hurricane area for your Atlantis Verona white
1ATWU8003 roof tile? Does this tile fall within the general
description of a Bermuda flat tile? A: The
Atlantis profile replaced the Bermuda several years ago. The tiles
are essentially the same size, the Atlantis being slightly
thicker. The minimum roof slope is 2:12. This would
require a multi-ply underlayment and an adhesive fastening system;
no penetrations. Q: I was wondering about roof
tiles being cut back at all valleys. Is there a manufacturer's
requirement to do so? A: Tiles may be cut to
form either an open or closed valley. The only requirement is that,
when flat tiles are cut to a closed valley, the roofer must use a
ribbed valley or batten extenders. This requirement went into effect
as of July 1, 2006. Q: What are the
disadvantages of Cedarlite vs. Madera? I know Cedarlite is lighter.
Is it less durable? Less fire resistant? A:
Madera is a standard weight version of the popular Cedarlite tile
that provides a stronger, less expensive solution that looks almost
identical to the Cedarlite. Both tiles have similar fire resistance
and long life expectancy but the Madera tiles will handle foot
traffic, hail impact and sliding snow better. Where the roof
structure is not adequate and cannot be reinforced to support
standard weight tiles, Cedarlite is the preferred
solution. Q: I am contemplating installing your
Cedarlite product on my home which currently has wood shake. Is this
a project a handy homeowner can take on? I have built barns, roofed
sheet metal barns and cabins, and done asphalt shingling. Some
specific questions: How do you cut the tiles? Do you have to paint
the cut edges if you don't want rake tiles? Is there a time limit
from receipt of tile to installation (like Firefree tiles where they
become too brittle to install)? I am installing on a 2" X 6" t&g
roof deck and I don't want to use battens. What would be the best
underlayment material - 2 X 30lbs TileGuard, or Triflex
30? A: While the installation if a tile roof
is not overly complex, it is best accomplished with a methodical
approach that could easily be done by a handy homeowner. The most
difficult part is the coordination of the project and the delivery
and loading of the tiles. You should check with your local roofing
supply house to see if they offer roof loading services. Beyond
that, if you follow the installation instructions, it is not
difficult to install the roof - aside from the physical
part. If you have not done so already, you should get a
copy of the TRI Installation Manual for Moderate Climates. This book
contains general guidelines for how to install a tile roof and it is
available for download from our website. You should then have a copy
of the Cedarlite installation instructions since they contain
information more specific to the Cedarlite product. As
to your specific questions: - You cut the tiles with a diamond
blade that can be used on a standard hand-held power saw. Wear a
mask and goggles to protect from cut dust and clean the dust off of
the tiles at the end of each day. - You may paint the edges of
the cut tiles, but it is not necessary as they will eventually match
the rest of the roof as the surface sealer wears away. -Unlike
fiber-cement products like Firefree, concrete tiles never become too
brittle to install. -While there are a number of good
underlayments available, if you are intending to fasten the tiles
directly to the roof deck, I would opt for the two-ply asphalt based
product rather than the Tri-flex. Q: What would
you recommend to paint a 9" Atlantis tile to make it look like a
white 13" slurry tile? A: The Atlantis tile is
a color-through product. Combining a 13 inch slurry coated tile with
a color-through product may always appear slightly different because
of this structural difference. Having said that, a 100%
acrylic paint applied to a clean surface should give you the best
results. Q: I am looking for the installation
guide for the Saxony Slate. A: The FRSA/TRI
Concrete and Clay Roof Tile Installation Manual, Fourth Edition, are
the industry as well as MonierLifetile proprietary specifications.
There are four installation systems detailed in the
manual. By clicking on the link below, you can choose
to either download an electronic version (approx 200 pages) or print
an order form for a hard copy: http://www.tileroofing.org/tri.aspx?cat=homeowners&id=58 Q:
I need to know if you have the old flat cement tile with dimensions
9"x12" (does not include the side flange). A:
Most likely, the 9-inch flat tile you are referring to is Bermuda
Flat. That product was discontinued several years ago. Bermuda was
replaced by Atlantis, which is geometrically the same as Bermuda but
has a different interlocking system. The two profiles are not
compatible. For repairs it would be necessary to
replace entire roof panels rather than individual tiles. Painting
would be required to match colors. Q: Does the
Ubbink vent work with Spanish S Espana
tiles? A: The correct Ubbink vent to be used
with our Espana tile would be the Part Number
#90009. Q: What is your UL Fire
Rating? A: Concrete roof tile is considered a
Class A fire rated product by all local code
jurisdictions. MonierLifetile and most other concrete
roof tile manufacturers use ASTM E 108, a fire brand test in lieu of
UL. Q: I have a Monierlifetile roof and I need
to paint some of the tiles. Sherwin Williams is recommending H&C
Silicone Acrylic Concrete Sealer. It is xylene based and I need to
know whether it will be compatible with the finish on your
tiles. A: Xylene based sealers have been used
in the past as a coating for concrete roof tile. The material must
be handled with care. It would be better to use a less toxic, 100%
acrylic based sealer with a slight tint for color
blending. Attached is our maintenance
brochure, which is also posted on our
website. Q: I want to install the Espana tile
over 3X4 perlins (no plywood or paper) on an outdoor loggia. If we
space the perlins to the nailing of the tiles, is there anything
else we need to do? The structural engineer and the County have
approved this application. We understand that we will get some
leaking, and that is OK. The owner wants the old world look of
seeing the bottom of the tiles. A: Many people
choose to use our tiles in a decorative mode and we have no problem
with that as long as the performance limitation is recognized as you
apparently have. Q: We are doing a tile roof in
Fort Lauderdale. What are the dry-in
requirements? A: The minimum dry-in in
Miami-Dade and Broward Counties is a No. 30 organic felt. There are
upgrades that are permissible. The standard
underlayment system used in those counties is a 30/90 hot mop
system. Also used is a No. 30 dry-in with a self-adhered membrane as
a cap sheet. Q: I need a manufacturer's spec
sheet on your Espana tile with the minimum roof
pitch. A: The minimum roof slope for concrete
roof tile depends on the installation system used by the roofing
contractor. (See the 5 pages attached
from the FRSA/TRI Concrete and Clay Roof Tile Installation Manual,
Fourth Edition, which is our industry standard.) When
doing a 2:12 to 4:12 slope, a multi-ply underlayment is
required. Roof slopes 2:12 to 3:12 must use an adhesive
tile fastening system (no penetrations). Q: Can
you please what the difference is between your sealed and unsealed
tiles. We want a maintenance free roof that doesn't need painting
any more. A: Sealing a concrete roof tile is
done to assist in the curing of the concrete. It is not associated
with the long term performance of the tile. An unsealed tile will
allow the chemicals in the concrete to combine with the moisture in
the air and form a light white film on the tile surface. Tiles that
are intended to be natural, earthy in appearance are generally
unsealed. This includes most of our products made in the Boca Raton
facility. No exterior product exposed to the Florida
climate is totally maintenance free. Algae growth in spore rich
areas will eventually require some cleaning. Attached is our
maintenance brochure which can also be downloaded from our website
at http://www.monierlifetile.com/technicaltools/pdf/MaintenanceBrochurefor2006.pdf. Q:
I have re-roofed my home with your Atlantis tile and in the next
days will have my final inspection. What should I look for, as a
homeowner, to check the quality of workmanship of my roofing
contractor? The roof has passed the county's wind strength
requirements but I am uncertain as to the level of workmanship that
I should expect. For example, should the tiles be in a perfect
straight line? A: Aesthetic issues should be
discussed with your roofing contractor. Please keep in mind that
roof tile is not bathroom tile. It is a dimensional roof covering
that is intended to be a natural blend of small, individual
components. Some trust in the roofing contractor is required,
because you cannot see under the tile once it is finished. This is
the reason that the State of Florida requires that only licensed
roofing contractors be allowed to work in the
state. Q: We have a Tudor style home and have
ordered Cedarlite tile. The roofer is not planning to use battens in
the installation. Is it optional or do you recommend battens in the
installation? What is the advantage or purpose of
battens? A: All of our tiles, including
Cedarlite may be installed on battens or fastened directly to the
roof deck. The Cedarlite and Madera tiles are unique in that they do
not feature a projecting anchor lug by which most of our other tiles
would normally attach to the battens. While nailing the
tile directly to the roof deck is fine and would perform just as
well as a tile nailed directly to a batten, you may want to consider
the option of installing the tile to an elevated batten
system. By installing a counter batten or elevated
batten system, you effectively raise the tile and the batten above
the roof deck. This method does two things that can have a dramatic
effect on the performance of the roof. Firstly, it provides for
better drainage should water get beneath the tile. Secondly, and
judging by your Phoenix address - more importantly, the increased
air flow created by this system has been proven to be a very
effective method of ventilation between the tile and the roof deck.
This airspace has been shown to be effective in reducing the amount
of heat that can enter through the roof and into the structure,
thereby reducing the amount of energy needed to cool the house
during hot weather. Data to determine the amount of savings is being
developed at this time and is being considered as a possible part of
the 2008 California Energy Code. Q: I have a
26-year-old tile roof. Lately, there's been a leak in the valley
portion of the roof and was told that the underlayment should be
replaced. What underlayment is presently
recommended? A: The valley detail can be
repaired by removing the tiles in the general area of the junction
and repairing the area with an SBS modified bitumen self-adhered
membrane. There is also some metal lining in the valley that
probably should be replaced. Not knowing the type of
installation is a handicap in developing a detailed course of
action. Salvaging the cut pieces would make the job much easier,
obviously. Salvaging the field tiles around the area is also
important, because replacement tiles are not readily available.
Usually in repair cases such as this, tiles will be broken in the
process (usually 25%). Q: Can tile manufactured
in Florida or Texas be used in our northern climate in
Minnesota? A: The MonierLifetile color-through
tiles pass freeze/thaw testing for code purposes and can be used in
all climates. We do not recommend slurry coated tiles in northern
climates, however. Also, we do not recommend installation of the
Spanish S profile manufactured at our Boca Raton facility in
northern climates. Q: Does your warranty
require the installer to use your MTL TileSeal? And, how long can
the roofer allow underlayments to remain exposed before installing
tiles? Does this affect warranty? A: 1) MLT
does not require the installation of MLT TileSeal as a condition in
supporting our product warranty. 2) The MLT TileSeal
can be exposed for 6 months. The warranty does not apply to MLT
TileSeal, as mentioned. If an underlayment is exposed longer than
the recommended time, it should be examined by the manufacturer or
one of their representatives. Q: Can you
recommend a brand of paint to cover faded roof
tiles? A: After cleaning the tiles, you can
use a 100% acrylic paint. Infiniti is one brand that we can
recommend. See
attached. Q: We are currently working on a
project in Florida where we specified the type 'S' Spanish tile on
decorative roofs. What kind of vent opening product can be used with
this system? A: The Ubbink vent, distributed
by MonierLifetile, is a profile specific vent that can be painted to
match the tiles. Linked here is a description and installation
instructions of the Ubbink
vent. Q: Are battens used with
Monierlifetile Madera? A: Madera tile, like
all tiles, may indeed be installed on battens and as a matter of
good practice, we recommend that they be installed on our 1"x3"
Elevated Batten System that was originally developed specifically
for this product line. Q: Can you verify that
MonierLifetile Slate, Silver Grey color, manufactured at your
Tacoma, WA plant, meets the requirements for LEED credits for
recycled content, heat island effect? A:
Attached information will answer LEED requirements
questions: - GreenBuild
LEED Credits - GreebBuild
Press Release Q: The roofer left extraneous
mortar (foot prints, splashes, etc.) on my roof. How do I remove the
extraneous mortar from the surface of the concrete tile installed on
my roof? A: Hydrated mortar on a concrete tile
surface can be difficult to remove. We are experimenting with a
product called Acid Magic. It is an acid alternative that appears to
be safe and effective. We have some sample bottles in our Lake Wales
facility that your roofer might try. A 10% solution of muriatic acid
is also an alternative. In some cases, the method of removing the
mortar from the surface may compromise the factory sealer coat. If
this happens, a coat of sealer, jobsite applied, would be required
to block efflorescence from migrating to the tile
surface. Q: Do you have installation
instructions on how to create a turret with Espana
tile? A: Interlocking roof tiles are not
ideally suited for installation of turrets but there are ways to do
it if enough time and preparation are applied. There is no precise
formula for turret application but the attached document should give you a basic idea on
how to proceed. As far as material usage, you will definitely need
more tile since the coverage of each tile will be diminished by the
increased sidelaps and cut work. You should anticipate that you will
need 2-3 times the amount of tile that would normally be required
for this size roof area. Q: I want the
staggered roofing placement of my tiles. Can I have this done with
Monierlife Madera? A: The Madera tiles are not
designed to be applied in a staggered fashion but we have received
numerous reports of this being done and have noted that it results
in a very unique look. The one precaution that we provide to roofers
who elect to install the Madera or Cedarlite tiles in this manner is
the fact that there is a small water stop at the top of the
underlock of the tile that should be removed on the lapped tile to
prevent this stop from lifting the adjacent tile and presenting a
point load and potential water intrusion
problem. Staggered tile courses are usually only
considered for steep slope roofs since the effect is not as
noticeable at lower roof slopes and most people do not wish to spend
the extra money that this application requires if they are not going
to be able to see the effect. The aforementioned precaution becomes
less critical as the roof slope increases since foot traffic that
could create point load is less likely on roofs that are too steep
for walking. Likewise, water intrusion is less likely on steep
slopes since water exits the roof so quickly that it typically
doesn't have much of a chance to be diverted
sideways. If you do want to pursue this application you
should know that it will require that you order more tile
(approximately 5-10% more per inch of stagger) and will weigh
slightly more (again- 5-10% per inch of
stagger). Q: My company is currently in the
initial construction stage for two seven story condominium projects.
The buildings were both designed with tile roofs but some of the
purchasers are suggesting that standing seam metal is a better
material in the event of a hurricane. Could you provide any
information to back up the use of tile? A:
Metal roofs did perform well during recent hurricanes. When failure
did occur, entire sections were affected (came loose or blew off).
Roof tile also did well when installed
correctly. Impact damage (flying debris) to metal roof
coverings results in dents. Impact damage to tile roofs results in
limited breakage that can be repaired. Aesthetically, there is
general agreement that tile roofs are the roof covering of choice by
most owners and builders. Q: I am interested in
your rubberized coating material that is approved for use in potable
water situations. A: There are a lot of
"rubberized" elastomeric coatings on the market but most of them are
used on low-slope roofing. Many of them are at the forefront of the
Cool Roofing movement since they are usually white and reflect heat
quite well. I have not heard of it being used in the manner that you
have asked but it would likely be possible, although I would not
recommend it since it would convert the tile roof into a monolithic
assembly that would not breathe well and could create other problems
not related to the water catchment intention. In Hawaii and other
remote locations, tile roofs are commonly used for water catchment
and tile roofs lend themselves well to this purpose since they are
made from natural materials and do not release any harmful elements.
In such systems, there are specific guidelines for filtration and
storage. In short, if you want to catch and save water coming off
the tile roof, you may do this without the employment of a special
coating. Q: I had the Monier Duralite roofing
tile installed about 12 years ago. The grey colored tile has slowly
lost its glaze through the years and now has a greyish brown dirty
appearance. When installed, I was advised this tile has a 50 year
warranty. Having such a long warranty, why is the tile so discolored
and have such a dirty appearance? A: Our
product warranty applies only to the physical properties of the roof
tile and not to the appearance. Different climate conditions can
affect the tiles differently so the dirty appearance could easily be
the result of dirt accumulation on the roof or even moss or algae
that forms on the roof in many climates. The shine that may have
been on your tile when they were first purchased was not a "glaze"
but rather a temporary surface sealer that is applied to the tile
during the manufacturing process to prevent efflorescence from
forming on the tiles. This risk of efflorescence only affects the
tiles for the first few years so the sealer is designed to gradually
wear away to leave a more natural matte
appearance. Q: I would like more technical
information on your MLT Tile Seal Underlayment and need to know
where I can get the application specs. Is this product approved in
Broward County? Is this product better than hot mopping a 90 lb.
felt over the tin tab applied felt? Should the edges be sealed with
black mastic for better application? A:
Northern Elastomeric Inc. (NEI) TileSeal is packaged as MLT
TileSeal. The product has a Notice of Acceptance (NOA) No.
03-0716.01 for use in Miami-Dade and Broward Counties. Installation
instructions are also available on NEI's website: http://www.nei-act.com/. The material
would be considered an upgrade to a No. 90 (30/90 hot mop) cap
sheet. The side laps (not the head laps) of the material can be
sealed with a compatible adhesive. This is true of all SBS modified
underlayments. A side lap seal is not required in the TileSeal
installation instructions. Q: What can be done
about bats getting under the curved tiles at the edge of the
roof? A: Any opening in the roof can provide
an opportunity for bird or animal nesting. For problem intrusions
such as this, I would start by contacting an exterminating or pest
control company since they undoubtedly would have some experience
with such things. The method used for closing off the openings would
depend largely on the desired aesthetics. Many openings on tile
roofs are closed with mortar or polyurethane foam although wood trim
may also provide an effective barrier as
well. Q: How do you install nailer board used
to attach the hip and ridge trim tiles? Do you wrap with a weather
protection or a tile guard or put mortar without the tile
guard? A: If mortar is being used as weather
blocking, the wood must be protected from the mortar by installing a
moisture barrier between the mortar and the wood. This is typically
accomplished by inserting a layer of roofing underlayment over the
wood prior to the mortar application. Q: We
have a Monier tile roof on our home in Hawaii, installed in 1974.
We'd like to change the color, so is there a paint or coating you
recommend? A: There are a number of companies
that specialize in recoating old tile roofs and most of them use
high grade acrylic coatings that are very durable and are even
available in new "cool roof" colors that effectively reduce the
amount of heat that enters through the roof. Regardless of which
product is used, proper and thorough surface preparation is required
for this process to be effective long term. Most of the companies
offer warranties. Here is a list of some websites that you can check
for local contractors. http://www.americanrooftilecoatings.com/ http://www.uni-glaze.com/ http://www.custom-coatings.com/ Q: I
would like more technical information on your MLT Tile Seal
Underlayment and where I can get more information and application
specs. Is this product approved in Broward county? Is this product
better than hot mopping a 90 lb. felt over the tin tab applied felt
and should the edges be sealed with black mastic for better
application? A: Northern Elastomeric Inc.
(NEI) TileSeal is packaged as MLT TileSeal. The product has a Notice
of Acceptance (NOA) No. 03-0716.01 for use in Miami-Dade and Broward
Counties. Installation instructions are also available on NEI's
website: http://www.nei-act.com/. The material would be
considered an upgrade to a No. 90 (30/90 hot mop) cap sheet. The
side laps (not the head laps) of the material can be sealed with a
compatible adhesive. This is true of all SBS modified underlayments.
A side lap seal is not required in the TileSeal installation
instructions. Question: Do MonierLifetile
products have an Energy Star
rating? Answer: MonierLifetile has been
actively participating in the studies that are being conducted by
Lawrence Berkley and Oakridge National Laboratories to determine the
best ways to make roof systems more energy efficient. These studies
evaluate Cool Roof performance under the auspices of the California
Energy Commission. While we have evaluated a number of
our tiles to the Energy Star standard, we feel that the California
Cool Roof Council (CCRC), which demands a 40% reflectivity and .75
emissivity is far more useful than the Energy Star level of 25%.
Since Energy Star is currently re-evaluating their test standards,
we have submitted some recent test results from Oakridge (ORNL) for
their consideration as additional criteria for people interested in
reducing their energy usage. In short, the latest
testing proves that tile roofs offer advantages far greater than can
be achieved with just reflective coatings and emissivity ratings. In
fact, the study indicates that the vented air space between the roof
deck and the installed tile effectively reduces the amount of heat
that enters the roof of a building by an amount that's equal to
roughly 30 points of reflectivity. Clearly, this effect makes Cool
Roofs far more accessible than the past reliance on special coatings
and colors. What this means to you (if you are in the
process of preparing an upgrade of your current roof) is that you
may maximize your results by taking whichever tile you choose
(lighter colors have highest reflectivity) and install them on an
elevated batten system that allows for enhanced airflow beneath the
tile. Vented eave riser metals and ventilated ridge tapes are other
components that factor into this new breathable roof that should
maximize your energy savings from your roof. If you
want only to have a reflective roof, there are companies that
specialize in spraying new, highly reflective coatings onto older
tile roofs. Question - Snow Retention? I
recently had a renovation done where they installed a rubber /
membrane roof on the dormer because of the low pitch. In the winter
however - snow builds up with a small layer of ice next to roof.
Then it slowly slides to the edge where it falls off in an avalance.
My contractor said that if I used snow guards it may cause ice dams
which would be worse. Is that true? What type of snow guard can I
attach to a rubber roof? Answer - Snow
Retention, Prevention of Ice Dams Specific solutions to snow
retention problems vary. The following is recommended for this
particular case. Apparently, the roof slope is low enough to require
a sealed membrane but not shallow enough to retain the snow pack.
Certainly, snow retention would seem to be a viable solution but I'm
unsure why your contractor would be concerned about ice dams since
these conditions are not necessarily
related. Typically, ice dams are created when there is
heat loss from within the structure that is sufficient to melt the
standing snow which in turn, runs down the roof until is hits the
overhang of the roof that is usually much colder which causes the
snow melt to then freeze and gradually build up into an ice dam.
This can be exhibited most commonly by the icicles that hang from
your roof eaves. From your description, it is not clear
to me if you, in fact, do have the conditions that would result in
ice damming but you certainly seem to have a situation that leads to
avalanching that can be destructive and dangerous. I am not familiar
with any snow retention devices that are designed to be installed on
stand-alone sealed systems since all we deal with are concrete roof
tiles. In any case, I cannot see where snow retention
would result in ice damming. The thin layer of ice that forms
between the snow and the roofing material is quite common and in
many cases will form a bond between the roof and snow pack.
Unfortunately, when the first warm weather comes, this bond can
break and result in the sliding that you have experienced. While I'm
not certain that he will have a solution, I would advise you to
visit the following website: http://www.trasnowbrackets.com/. Perhaps if you
could provide him with photos of your roof, he could suggest a
solution. I need to find out what the maximum
slope is for tile installation on a
roof. Tiles may be installed on any roof slope
but, on slopes exceeding 24:12(200%), the nose ends of all tiles
must be securely fastened. This is typically accomplished with
special clips and/or adhesives. Have any of
your roofing products been tested to UL 2218. I noticed you provide
a warranty, just wondering if you use the UL
test? The UL 2218 is a convenient standard
that basically consists of the dropping of steel balls onto roofing
materials to compare impact resistance. While this is a fairly
simple test, the tile roof industry did not feel that it effectively
portrayed hail stone impact. For that reason we chose a more
appropriate test (now known as FM 4473) that actually simulates hail
impact by utilizing an ice ball cannon. The results of this test are
what we used as basis for our hail
warranty. Can we use an existing EPDM membrane
(5:12 pitch) for substrate in
Minnesota? Although EPDM is not normally
installed beneath concrete tile, there is no reason that it cannot
be used. It is important however, when using a sealed system, to
provide adequate ventilation to avoid condensation problems. The use
of a counterbatten system is also important in climates with severe
weather. I installed a MonierLifetile roof on
our house approximately 20 years ago. I have noticed that the
surface of the tile is wearing through to the extent that I can now
see the concrete in some areas. Is there a surfacing treatment that
can restore the tile? You evidently have a
surface coated tile on your roof and unfortunately, the weathering
process does gradually wear the color away. There are a number of
products and processes that are available for the rejuvenation of
weathered tiles and when properly applied may effectively bring back
the original color or give you the option of choosing a new color.
There are a number of companies who are beginning to offer this
service in different parts of the country. Is
the Mission Barrel tile new for Florida? Any particular advantages
or disadvantages to that style? The Mission
Barrel is one of the oldest product lines we have. The advantage of
the two piece Mission Barrel tile is most simply the aesthetic
result - high profile, old world charm. The disadvantages would be
in the higher product and installation cost and the shrinking number
of artisans to install this more labor intensive product. The one
piece tiles (such as the Espana, Vanguard Roll, Villa, etc.) are
more widely used now for those reasons. I am
interested in wind ratings for tile roofs vs composition or other
type roofs. I note there are relative strength ratings for hail. Is
there any data for impact from golf balls? I'm
afraid we do not have data specific to golf ball impact, due to the
number of variables involved. We do however have an excellent track
record against hail and offer a hail warranty aginst damage up 1
1/2" hailstones. Our experience on golf courses is actually quite
good as well although I would recommend keeping some spare tiles
around for the occasional ball that hits "just right". Regarding the
wind issue attached to your "annual hurricanes", there are special
methods of attachment that have been developed specifically for your
region. The type of fastening will be determined by the type of
tile, application and slope of your roof. You can have your
contractor contact us for further instructions once you are ready
for that information. I have 4 skylights in the
upper 13 of my existing shake roof. I am considering reroofing in
Duralite Shake, but am concerned I would not be able to get onto the
roof to clean the skylights. If I be very careful, is this ok Would
it void the warranty? With proper instruction
and care, you may be able to traverse your roof without breaking
tile but there is certainly a greater risk of breakage with
lightweight tile than there would be with standard weight products.
If you must use a lightweight tile, you may consider using walk pads
to distribute your when conducting maintainence tasks. Another
option that has recently become available is the use of polyurethane
foam beneath the tile in those areas that require frequent foot
traffic. The foam expands to fill the void underneath the tile and
thus provides support that will minimize the threat of
breakage. Can I use your products on a roof
with pitch less than 412 I have a 40 year old house with 2X4 rafters
24"oc... what will need to be done regarding engineering
reports? Tiles may be installed below a 4:12
slope but special consideration must be made for the selection and
application of the underlayment at the lower roof slopes. Also, it
is recommended that a counterbatten or elevated batten system be
used at lower slopes. The engineering requirements depend on the
policies of your local building official. In most cases, an
engineering report verifying the capabilities of the structure will
be required. The size of the rafters are not as important as the
type and frequency of supports and ties. Most roofs are capable of
supporting our lightweight tiles without enhancement, but if
standard weight tiles are used, some reinforcement may be necessary.
2"x4"'s are commonly used in the current pre-fabricated trusses that
support tile roofs on new homes but when 2"x4"'s were used in roofs
forty years ago, it was usually for relatively short spans or on
steeper roof slopes. As a rule, 2"x4"'s on 24"o.c. should not span
much more than 7 feet without support. We are
planning to install your Monier 2000, Slate, concrete roof tile on a
new custom residence. Your installation instructions, pp. 13, 17,
et. al., suggest that only batten systems are acceptable. This
contrasts with the NRCA Roofign and Waterproofing Manual, 4th ed.,
page 1100, para 1.6.1.2.C, and page 1148, para 3.6, states that
batten systems should be considered where the tile can be lug hung.
Your tile profile drawings suggest that there is no head lug on the
Monier 2000 Slate tile. Given (2) layers of 30 lb. felt
underlayment, 58" thick plywood roofing sheathing, and a roof slope
of 912, is a non-batten application system acceptable to a warranted
Monier tile roofing system Does your Monier 2000 Slate tile have
head lugs Our Monier 2000 Slate tiles do in
fact have anchor lugs and per Table 15-D-2 of the 1997 UBC must be
installed on battens above a 7:12 slope. All of our products except
Cedarlite have anchor lugs for batten
application. What is the maximum roof slope to
which Espana or Villa can be applied. We are designing some well
houses for the Calleguas Municipal Water District near Thousand
Oaks. The client wishes to use a "Spanish Mission" looking tile on a
"mansard roof." The planned mansard has a slope of 6 horizontal to
12 vertical fairly steep. If this is possible, which starter would
you recommend Neoprene closure (by Lifetile), raised fascia, or a
metal eave riser closure strip All of our
tiles may be installed up to 24:12 without special fastening
considerations other than the battens and the mechanical fastening
of each tile. Tile installed above a 24:12 slope must be attached to
battens with provisions taken for securely fastening the nose ends
of the tile (per UBC Table 15-D-2, footnote #40). This is typically
accomplished with nose clips or adhesives. Most of the Espana and
Villa tile installed in the Thousand Oaks area utilizes the metal
eave closure strips for the support of the first
course. Need to know if my room with cathedral
ceiling will support your light weight tile at 596 lbs
sq. Tiles are commonly installed over catheral
ceilings and our lightweight tiles are typically considered a viable
alternative if you are replacing an existing roof. The specific
capability of your roof system must be determined by knowing the
span of the rafters and the size and spacing of the
rafters. I wanted some info on flashing at the
bottom of a valley when the roof continues down. I'm using your S
type tile The intersection of a valley onto an
adjacant roof surface is typically handled with a flexible flashing
extension as shown on page 27 of the MonierLifetile April 2000
installation guide. This flashing is usually fashioned from sheet
lead or dead soft aluminum. I am currently in
escrow on a house that has the Monier roof tile. They are labeled El
Abana and A-585, the tiles on the main roof of the house are
attached to the roof joists directly, with no tar paper, or felt, or
anything between them and the wood. Is this correct installation, or
not recommended, or possibly not even to
code. The open spaced sheathing method of tile
installation is fairly common in some parts of the world but was
only practiced for a short while in this country. This method was
code approved up to about twenty years ago, after which time, this
type of application required that a special underlayment be put into
the installation. That being said, when properly applied, this type
of installation can perform very well for many
years. We live in an area where moss on roofs
is prevalant. How does your roofing material hold up under wet, damp
conditions and what precautions need to be taken to prevent moss
build-up? Our tiles hold up very well in the
type of climate that you described but, unfortunately, we can offer
no magic solution for avoiding the growth of moss on the roof. The
good news is that there is no indication that moss or algae do any
harm to the concrete tiles themselves. Small amounts of moss on a
roof are not a problem but, left unchecked, moss will continue to
grow and may eventually block and divert water flow, thus
diminishing the watershedding capacity of the roof. Periodic
cleaning of the roof can prevent this and the use of biocides or
zinc strips may be incorporated to slow the growth of these
organisms. I am especially interested in what
the UL rating is Concrete roof tiles are one
of the most hail resistant, mainstream roofing products in the world
and MonierLifetile currently warrants against hail damage up to 1
1/2" hailstones. Lightweight tiles are not as resistant to hail as
our standard weight products but still perform better than most
materials. There are no classifications assigned to tile at this
time since the insurance industry unwittingly chose to use the UL
2218 test to measure impact resistance without realizing that this
test would not properly measure the performance of all products. The
UL 2218 test is a very simple test that involves the dropping of
steel balls of varying size from different heights. The proper test
for rigid products like concrete tile is the FM 4473 which uses a
ice ball launcher that more closely simulates actual hail. Our
company is currently involved with a full scale test at Factory
Mutual that is intended to provide the classifications that will be
used by the insurance industry to promote hail-resistant roof
materials. Based on previous testing, we expect that most of our
standard weight tiles will garner a classification 3 or 4. It is
unknown what ranking the lightweight tiles will acheive since they
have not been tested at this time. I have a
Monier cement tile roof that is approximately 25 years old. The
tiles have faded and lost most of their color (they were originally
red) and they seem to draw a bit of water through them. As this is
an old roof, there was no underlayment which, I was told, was
standard practice at the time. The roof is having some small leakage
problems. Is it advisable to recoat the roof tiles with paint and or
sealant If so, what is recommended There is a contractor in town who
is willing to charge a lot of money for this service, but I have no
idea if it will do anything beneficial and whether Monier would
recommend such a procedure. There are a number
of treatments that are used to rejuvenate old concrete tile roofs
and most of the good ones involved a multi-step process of cleaning,
priming and coating. The high-grade acrylics that are applied as the
color coat will typically carry a 8-10 year warranty and can be
expected to last much longer. The only contractor that I know of who
has been trained and certified in Hawaii is Ron Deppe of Islandwide
Roofing at 808 / 572-1265. The product and process he uses is called
Roof Magic and reportedly works quite well on roofs such as yours.
It will be important that you notify them of the open spaced roof
sheathing. This system was a common practice some years ago, but
could present a problem during the cleaning process of the
roof. My home was built in 1938. All the
rafters are 2x4 construction spaced 24 inches o.c. Is your duralite
product acceptable for a re-roof on this
house? Our lightweight tiles are designed as
reroof options for houses that were not originally designed for
standard weight tile. In most cases, no additional reinforcement is
required for Duralite tiles although it is still important to
consider the condition of the structure. On a house as old as yours,
there are sometimes changes that have been made to the structure and
these need to be identified and analyzed to certify their compliance
to standards. Rafter sizes of 2"x4" on 24" centers is quite common
for homes built at that time and they would be capable of supporting
a tile roof if they are properly supported and attached. Current
allowable, unsupported spans for 2"x4" at 24"o.c. would not exceed
7'9" for lightweight tile or 7' for standard weight. Your building
official will likely want to know the rafter spans and other
information prior to issuance of a roofing
permit. When installing the roof ridge tile,
what is the minimum overlap between ridge
tiles? Ridge tiles must be lapped sufficiently
to cover the nail holding the preceding tile. This nail hole must be
sealed with roofing cement or other adhesive that will effectively
seal the nail hole and provide a firm bond between the two
tiles. I recently tiled my roof with your
country slate product. I was wondering if this roof qualifies for
the UL 2218 classification and, thereby, an insurance
reduction. Our tiles are not tested to the UL
2218 standard since it is not a proper test for rigid products such
as tile. Our tiles are tested to the FM 4473 standard which is what
we base our hail warranty on. Unfortunately, TDI has not recognized
alternate test standards at this time despite overwhelming evidence
that concrete tiles outperform nearly all other roofing materials in
actual hail storms. We are actively working to get this situation
rectified and anticipate that classifications will be assigned
during this year. In the meantime, we would gladly enter your name
into our database for people to be notified as soon as this change
occurs. We are planning to install colonial
slate tile on a dome roof with varying pitch from approx. 12:12 to
2:12. What kind of special precautions should be used to prevent
wind driven rain from penetrating the system of the lower
slopes? It is difficult to totally prevent the
entry of wind driven rain into low slope roofs but there are steps
that may be taken to guard against leakage and roof damage.
Increasing the head lap of the tiles installed at low roof slopes
can be helpful in preventing water intrusion but steps must still be
taken to prevent damage beneath the tiles. On slopes below 3:12, a
sealed underlayment is required and a counterbatten system is
required to keep the battens and tile above the roof deck to prevent
damming and minimize fastener penetrations. I
need the thermal resistance "R" value for your "shake" style roof
tile? We do not publish or promote the "R"
values of our tiles due to the large number of variables that may
affect this figure. I can tell you that ASHRAE has published figures
that put a concrete tile roof assembly at 3.41 (Heat Flow Down) and
2.95 (Heat Flow Up). I have an open beam type
of home. Roof is designed with 4"x12" rafters about 8' apart and
span lengths of approximately 12'. Can this type of roof support the
Duralite shake? Since Duralite is less than 6
psf, it is generally used as a direct replacement for shingles and
shakes. While 4"x12" rafters spanning only 12 feet would appear to
be sufficient, you did not mention what type of decking is spanning
8 feet. You also did not mention the roof slope,or if there is a
ridge board supporting the rafters. Our normal recommendation for
open beam structures is to have it checked by a professional
engineer when doubt exists. I am about to start
construction on a new house in St. Petersburg, FL using MontierLife
Espana cement tiles and a 6:12 pitch. My builder is planning on
using 7/16? OSB over a 2 x 4 engineered trust 16? on center. The
Underlayment is 30 lbs. I understand that this meets code. Are the
sub roof and underlayment that he is proposing sufficient to prevent
sagging and leaks over time? I am concerned with OSB as a roof
material and want to make sure that the roof does not delaminate or
sag. How does OSB compare to Plywood? What sheathing thickness is
recommended? What underlayment is recommended for a leak proof
installation? OSB is not an approved substrate
for concrete roof tile in high wind regions. This is an industry
position. The American Plywood Association (APA) will state,
however, that the physical properties of OSB are equal to or greater
than plywood. If the local building department agrees with their
position, then it can be used as an alternative to plywood. Span
rating (sagging) is not the issue; screw or nail pullout value is.
The minimum underlayment for concrete roof tile is a No. 43 coated
base sheet. The minimum sheathing thickness is 15/32
inch. I have a 50 year monier tile roof that
has developed a leak. how can i find out if it was properly
installed The valleys are butted against each other. Is this proper
1 tile broke and slipped down a few inches,I caulked it and pushed
the tile back together. Should it be
replaced There are any number of reasons that
your roof may be leaking and having a broken tile is certainly a way
for water to enter into the system. Caulking on a broken tile will
usually work as a stopgap measure but this tile should be replaced
as a permanent solution. Since you mentioned the closed valleys, am
I to assume that the leak is occurring in that area? If this is the
case, it may be necessary to clear away any debris that may have
accumulated there. You did not mention which tile profile you have
but if it is a flat tile, you may want to consider having the tiles
cut away from the center of the valley to allow better drainage.
Even though closed valleys are an accepted method of installing
tiles in your area, they may become problematic if there is any
debris accumulation that creates water diversion off of the valley
metal. Sometimes it is sufficient to remove only those cut tiles
that are creating dams or diversions in the valley. Another option,
if you desire to keep the closed valleys is to use a ribbed style
valley metal to replace what is probably a standard flat valley
metal. When reroofing, can your roofing tiles
be placed directly over existing asphalt shingles? Do all your
tiles, especially "barrel" tiles, have sufficient strength once
installed that a person can walk on the roof surface without
damaging the tiles? structure is capable of
supporting the weight of both roofs. All of our standard weight
tiles can support occasional roof traffic if proper care is taken.
Instructions for walking on tile are shown on page 47 of the
MonierLifetile April 2000 installation
guide. As a rule, should fasteners penetrate
the sheathing at exposed eaves on cement tile
applications? There are no specific rules
regarding exposed eaves. The UBC requires only that the fastener
penetrate the sheathing 3/4-inch or through the sheathing, whichever
is less. Exposed fasteners at overhangs become an aesthetic issue
that should be discussed with the contractor. I
have a house with an S Flat roof. The side walls slope out to about
two feet in a ten foot drop. Can I use Cedarlite for this type of
application which would effectively be vertical. Would the Cedarlite
be too heavy? It is not likely that weight
would be of concern although you did not give me any specific
information regarding the structural make-up. On vertical
installations, the attachment of the tile is the most critical
factor. The Uniform Building Code(UBC) requires that tiles attached
to slopes exceeding 24:12 must have some sort of nose clip on each
tile in addition to the standard fastening required in Table 15-D-1
of the UBC. For Cedarlite, this would mean two nails or two screws
per tile in addition to a nose clip. I am
looking to get a City of Los Angeles Research Report Number (RR#)
for your roof tile. Our LA RR # is 23700 and
should be on file at all city building
departments. I am an Owner Builder. I am using
the Monier Villa tiles. I would like information about proper
instation around a skylight. The type of
installation depends on the type of skylight you're using but for
the sake of this conversation, I will assume you are using a
standard curb- mounted skylight. Firstly, the curb-mount should be a
minimum 2"x6" but could be higher if you are using a counterbatten
system or step flashing. Next, the underlayment should turn up at
the curb on all four sides with the corners sealed to water proof
the cut underlayment. If standard tile pan flashing is to be used,
it should be installed at this point. The flashing around the
skylight should form a clear path for water to be directed around
and away from the skylight and back onto the tile at the downslope
edge. If step flashing is used, each course should be fitted with
lead or other maleable metal that fits under the skylight or
counterflashing and then onto the tile to form a water tight
fit. I just had my roof installed with Monier
Villa tile and I noticed that there is no concrete binding between
the ridge of the roof (Do I make sense?) /\ <no bonding> / \ /
\ is it normal installation procedure for Northern
California? While it is not required that an
actual bond be created at the ridge of the roof, as of January
1,2002, it is required that some form of weatherblocking be
installed at these terminations. The roofer has the option of a
number of different types of closure, including mortar, mastic,
lead, pressure-sensitive adhesive or preformed plastic or metal
designed specifically for this purpose. Are any
of your products applicable to a geodesic
dome? In simple terms - no. It is not
necesarily impossible but I have not heard of anyone who has
attempted it.It would certainly be very difficult and labor
intensive due to the amount of cutwork, section transitions and
attachment methods, particularly on the steep sections. If you
decide to try, please let us know how it works
out. I am a contractor building my own home,
the roof, floors and walls are going to be poured in place concrete.
I would like to know the attachment for your shingles given this
type of construction. There are a number of
methods for attaching concrete tiles to concrete decks although this
is fairly uncommon in this country. In Central and South America it
is common to set the tiles directly onto the deck in a bed of
mortar. Recently, two part polyurethane foam systems have been
developed in place of the mortar for attachment. In this country, it
is more common to mechanically attach the tiles over a layer of
underlayment, most commonly an asphalt based product. The attachment
of the tile is typically onto a raised batten system as depicted on
page 64 (MC-26) of the Roof Tile Institute Installation
Manual. I am going to have to re-roof my home
in SunValley, Idaho. It is cedar and I am considering using your
CedarLite. The roofers I have talked with all tell me that they do
not recommend this type of product due to the severe
freezing/thawing in this area. I have been told by your reps as well
as by a distributor in Boise (where the weather is much less severe)
that it would be OK. Unfortunately there are no installations of
MonierLifeTile in this area (at least none that I have been able to
find out about). Also, in looking at the info on your web site, it
appears that proper installation in this type of climate is
paramount. I suspect that the roofers in town may lack the specific
knowledge required. I would appreciate your knowledge regarding
whether or not the product would be appropriate and secondly, if
appropriate, how might I be assured of proper installation? I don't
know if roofers would come from Boise for example or if a local
roofer could be given information about proper installation to allow
him to do a proper job. In alpine regions
subject to heavy snow accumulations, it is very important that tile
roofs be installed in such a manner that ice damming and snow
movement be kept to a minimum to avoid damage to the roof system and
the tiles themselves. Proper ventilation and snow retention will
typically prevent this type of damage but there is always the
potential for extreme conditions to overcome even the best system
designs. Our standard weight tiles typically perform very well in
these climates, even in less than perfect situations. Lightweight
tiles such as Cedarlite have performed well when the system is
meticulously designed and installed but may be more susceptible to
damage if the system does not match the requirements. Since the
design criteria for roof loads is so great in most alpine regions,
the need for lightweight tiles is not usually an issue so we would
normally recommend the use of one of our standard weight
products. Can the Mission S tiles be install
using a wire tie system in lieu of
battens? Our tiles may be installed using a
wire tie system only if the system has specific code approval for
use with our tile and provides evidence that it will perform equal
to mechanically attached systems. Our company has performed both
seisimic and high wind testing for mechanical systems but not for
wire tie systems. How much bleach should be
used per gallon of water to kill the moss, mildew and algae? Is full
strength bleach harmful to the roof tiles? How does one determine
whether sealing of the tile is needed? What brands of 100% clear
acrylic sealers are recommended? Full strength
bleach may harm the underlayment (felt under tile). A diluted
solution with agitation (water pressure) is preferable. A 10% to 15%
solution of bleach to water, in addition to moderate water pressure
(1200 psi) will, in most cases, clean the tile surface in the short
term. The dynamics of organic growth on the tile surface will
return, however, assuming conditions remain favorable. The primary
purpose of the sealer is to prevent efflorescence showing on the
tile surface during the curing phase of the concrete. Any additional
sealer coats applied as a maintenance procedure would offer a
temporary brightening of the color. For this procedure in Florida we
use a 100% acrylic tile sealant, ATS-13, made by Infiniti Paints.
For product description and application data, contact them directly
at 954-972-2225 (phone) or 954-972-2228
(fax). I need to put about 2 square of roof
tile down on a new addition to my house and I going to use the same
style of roof tile that's on the existing roof which I pulled off
and on the back it said monier monray. I was wondering if you could
help me get some specs. on it, like how far apart do I need to set
the battings(wood) and how to install the remainder of the
tile. The tiles that we currently produce
should be very similar to the tiles that are on your roof although
you will have to identify the color and style to get as close a
match as possible. I would suggest that you take a tile to your
local roofing supply house for identification before ordering. The
batten layout should not be less than 13 1/2-inches apart. Your
supplier should be able to supply you with other installation
information or at least get you in touch with our nearest
representative. I have a 17 year old house with
asphalt shingles. Can I leave the shingles in place and install your
tiles over this surface. Some of the shingles are curled. Would this
affect drainage. Do I have to do a big stuctural analysis of the
rafter support sytem - 2by4 on 24inch
centers. It is possible to install our tiles
over exisiting asphalt shingles if the structure is shown to be
capable of supporting the combined weight. Based on the information
you provided, I would guess that you have a pre-fabricated roof
truss system. Depending on the design, you may be able to reroof
without reinforcement but you should have this verified by an
engineer or truss manufacturer before beginning. Whether the
existing shingle will serve as a proper underlayment depends on the
con dition. If the shingles are curled, there is a good chance that
the shingles are brittle and will likely experience quite a bit of
damage during the process of reroofing. It is generally advisable to
install a new underlayment prior to the installation of the tile.
Since you live in a hot climate, you may also want to consider
optimizing your results by installing the tile on a counter batten
or elevated batten system that will increase the airflow beneath the
tile which will help keep your attic cooler. Other enhancements such
as ventilation and radiant barriers may be considered if you want to
have a measurable impact on controlling the heat gain into your
home. We are a Florida-based company that is
building a custom home outside of Chattanooga, TN. We are using
Sanctuary Lifetile and had specified in our specs that the roof was
to be pointed up with color-matched oxide. The roofer in TN is not
doing this, for a variety of reasons, but the only one that we can't
dismiss without researching is his claim that in that climate,
pointing up will trap moisture due to freezing and thawing. Is this
correct? Do you recommend pointing up in a temperate
climate? The practice of bedding and pointing
the hip and ridge trim is common only in the hurricane regions of
the USA. This method is helpful in reducing the risk of wind danage
and preventing water infiltration. I am not familiar with the
weather patterns of Chattanooga but I can tell you that bedding and
pointing may require maintenance and repair in areas subject to
repeated exposure to freeze-thaw cycles. There are other methods of
weatherblocking that are commonly used in these areas that perform
quite well if they are properly installed. Do
you make a curved turret piece for Espana? We
do not produce a curved tile for turret sections although our Espana
tile lends itself fairly well to that application since it may be
progressively overlapped to minimize the amount of cutwork that this
application requires. We built a custom home in
1988 with Monier tile roofing. The tile are a reddish-brown,
slurry-coated profile tile. The color coating has eroded of portions
of most of the tiles. Does the warranty cover the replacement or
repair of these tiles? Does the lack of the color coat affect the
life expectancy of the roof? Do you have a paint color mixing
formula to match these tiles? The loss of
color is not a warranted issue since our warranty covers all of the
physical properties requirements but specifically excludes color.
Fortunately, the strength and performance of the tiles are
unaffected by this color loss and there are a number of companies
that specialize in the rejuvenation of old
tiles. Our client is interested in the Monier
Atlantis tile, and we would appreciate information on wastage for
the general roof tile and the barrel tile. Please also advise on any
clips etc required for the installation. It is
advisable to allow 10-12% for waste. Multiply trim lineal foot
requirements by 0.8 for trim piece count. There are no clips for the
Atlantis profile. Screws or polyurethane adhesive (foam) are
recommended to meet uplift requirements. I need
a tile cutter to cut the cement flat tiles with a punch
hole. While there are tile cutters that are
used in some countries, they are not commonly used, nor are they
commercially available, in the US market. Attempts to market cutters
in the USA have not been successful due to the fact that most
roofers prefer to use circular saws fitted with diamond blades. I
would suggest that you may find it easier to purchase a dry-cut
diamond blade that may be used on any circular saw and then use a
masonry bit to drill holes where necessary for
attachment. I'm considering your shake-look
products and I've heard some conflicting information regarding the
need to install "edge wrap" pieces (tile parts that wrap over the
main roof tiles down over the facia on the left and right ends of
the roof - if you can understand my description). Is it required
that these pieces be installed in order to have a valid warrantee,
or can your shake-like product be installed like real shake (which
of course is not available in 90 degree bent pieces for end
wraps)? It is not an uncommon practice to
install the flat tiles without the standard rake (90 degree) trim
pieces at the side edges of the roof. Other options that may be used
at the rake edge is to install metal rake trim or metal rake
flashing or to fill the void beneath the tiles with mortar or other
durable material to prevent birds or other vermin from
entering. My project is new construction in
Texas. I would like to know if there is an alternative to a rake
tile on a gable end condition. There are
alternatives to gable trim. One is the installation of a metal rake
trim treatment. Do you have an approved
installation for Spanish S tiles on a 5/12 slope at 40' +/- above
grade in a 130 MPH wind zone? The required
uplift at a 40 ft. mean roof height, 130 mph wind zone, coastal
exposure, is 35.1 ft-lbs. Two (2) screws, direct deck installation,
provides 51.3 ft-lbs resistance which complies with the code.
Polyurethane adhesive (66.5 ft-lbs) also complies with code
guidelines. We have a large area in our kitchen
family room that a tile roofing company has said would be at risk if
we used Cedar or Dura Lite roofing tiles due to the extra weight of
the tiles and roof assembly. At risk meaning we have a chance of the
roof sagging over time and since we life in Northern California the
chance of the roof suffering damage during an earthquake is greater.
This does concern me because we have a neighbor who roof is sagging
after tiles were put on. Please give me your opinion. The area is a
20 foot span from a support beam to a support wall. The roof pitch
is 6/12. The joist are 2x8's and are 16" apart. The existing roof is
wood shake. You did not state whether your
roof system was a cathedral ceiling where the rafters are also
carrying a ceiling load or was conventional construction with an
attic space separating the ceiling joists from the roof rafters. If
your roof rafters are indeed 2"x8" at 16"o.c. that span 20 feet,
then I would imagine that you probably already have some sagging
since this would be overstressed even for a wood shake or shingle.
The irregular appearance of wood shakes will sometimes hide the sags
and bumps of a roof assembly whereas the straight lines of a tile
will typically expose them. Depending on when the house was built
and the grade of lumber used, the maximum span for that rafter
configuration, based on 1997 values of No. 2 grade lumber, would be
roughly 18'4" for our lightweight tile, 17'5" for our standard
weight tile and 18'8" for a wood shake. Overspanned rafters may be
strengthened by adding purlin support if proper support points are
available or by doubling the rafters where no support points are
available. There may be other issues to consider if reinforcement is
required and we would recommend that you have an experienced
engineer advise you as to the most appropriate course of action and
feasibility. We have a buff colored Lifetile
roof on our home in Santa Barbara, CA. We spec'd the tile when we
built the home in 1992. The tile is developing a discoloration that
appears to be mildew growth. I have read your bulletin on your web
site re mildew growth, but it does not offer instruction on
removal. There are a number of variables that
affect the procedure so it is very difficult to come up with a "one
size fits all" solution. Rather than wait for a formal document, I
wanted to at least respond to tell you something about the process.
The most common method for cleaning moss and algae from the roof is
to soak the roof in a diluted solution of bleach and then powerwash
to remove the debris. Typically, a 10 to 15% solution of bleach
(5%,if pool chlorine is used)is sprayed onto the roof in an amount
that soaks in rather than runs off the roof. After it drys, the roof
may then be powerwashed to remove the debris. To slow the
reoccurance of the problem, the roof may be sealed with a high grade
acrylic tile sealant that optimally has 33% solids with a wetting
agent(ATS-13 by Infiniti Paints is a common brand used in Florida).
This sealant should be applied to a thichness of 1 mil for normal
wear. I roofed our house with Monier tile. It
retains a great amount of heat in the summer. I wondered if there
was a coating I should spray on it to reflect the light, plus give
it a shinier appearance. You did not mention
what style of tile or method of application you chose, but it is
unusual to hear that you are experiencing heat gain from your tile
roof. Tile roofs are generally recognized as the coolest roofing
assembly available for steep sloped roofing although much of their
efficiency depends upon how they are installed. In hot climates,
tile roof systems designed for heat reduction will typically consist
of light colored tiles installed on a well ventilated counter batten
system. Since you live in an area where this aspect was probably not
considered, your interest in coating may be your most viable option
at this time. There is quite a lot of research being conducted on
energy efficient coatings but much of it is intended to be applied
during the manufacture of the tile. There is a company called
American Rooftile Coatings that specializes in recoating concrete
tile roofs and the president, Mr. Joe Reilly, is active on the
California Cool Roof Counsel. I would suggest that you contact Joe
to see what counsel he might offer regarding your situation. His
number is 714/680-6436. Do you have a UL design
number for Monierlifetile for a two hour roof/ceiling assembly? The
roof frame is steel (W12X22) with sprayed on
fireproofing. MonierLifetile does not have a
UL design number for one or two hour fire ratings. All of our tiles
are rated as Class A assemblies based on tests conducted in
accordance with UBC Standard 15-2 which is essentially identical to
UL 790, ASTM E-108 and NFPA No. 256. These tests are conducted under
worst-case scenarios utilizing tiles installed onto wood decks of
plywood or OSB so it would be logical to assume that they would meet
the requirements of your project. Can I install
a tile roof over a 4 year old shingle roof as the underlayment? It
is a truss roof with 1 x 12 deck boards. The
issue of tile installed over asphalt shingles has been raised many
times over the years. There is no test data available for this
specific situation that we know of, and there probably won?t be
because of the varied circumstances. It is reasonable, however, to
consider asphalt shingles in good condition as an upgrade to a Type
43 underlayment for a batten installation. The following conditions
must also be considered: ? Trusses must meet the requirements for
the additional weight. ? Deck must be free of dry rot and the
shingles must be less than five (5) years old. ? Local codes. Tile
over shingles conforming to the above criteria and done according to
the published specifications for a batten application should provide
a long-lasting installation. The issue of tile installed over
asphalt shingles has been raised many times over the years. There is
no test data available for this specific situation that we know of,
and there probably won?t be because of the varied circumstances. It
is reasonable, however, to consider asphalt shingles in good
condition as an upgrade to a Type 43 underlayment for a batten
installation. The following conditions must also be considered: ?
Trusses must meet the requirements for the additional weight. ? Deck
must be free of dry rot and the shingles must be less than five (5)
years old. ? Local codes. Tile over shingles conforming to the above
criteria and done according to the published specifications for a
batten application should provide a long-lasting installation. The
issue of tile installed over asphalt shingles has been raised many
times over the years. There is no test data available for this
specific situation that we know of, and there probably won?t be
because of the varied circumstances. It is reasonable, however, to
consider asphalt shingles in good condition as an upgrade to a Type
43 underlayment for a batten installation. The following conditions
must also be considered: ? Trusses must meet the requirements for
the additional weight. ? Deck must be free of dry rot and the
shingles must be less than five (5) years old. ? Local codes. Tile
over shingles conforming to the above criteria and done according to
the published specifications for a batten application should provide
a long-lasting installation. The issue of tile installed over
asphalt shingles has been raised many times over the years. There is
no test data available for this specific situation that we know of,
and there probably won?t be because of the varied circumstances. It
is reasonable, however, to consider asphalt shingles in good
condition as an upgrade to a Type 43 underlayment for a batten
installation. The following conditions must also be considered: ?
Trusses must meet the requirements for the additional weight. ? Deck
must be free of dry rot and the shingles must be less than five (5)
years old. ? Local codes. Tile over shingles conforming to the above
criteria and done according to the published specifications for a
batten application should provide a long-lasting
installation. The tile on our roof rattles and
makes noise when windy; is there any remedy for
this? If you have tiles that chatter in high
winds, you may want to consider applying a small dab of adhesive
between the tiles at the overlap. It is unlikely that all of the
tiles on the roof are uniformly affected so you may want to try to
identify which tiles are chattering and then treat them accordingly.
You did not include information regarding the slope and design of
your roof or which style of tile you have but those issues may have
an impact on your solution as well. I would
like find out your recommended roof pitch or slope for tile
roofing. Our tiles may be installed on slopes
ranging from 2.5:12 to over 24:12 although there are different
requirements for application of underlayments and fasteners
depending on which slope is chosen. The most common range for tile
roofs in your area is between 4:12 and 9:12. I
have your roof tile on my home and am in the process of installing a
propane unit heater in my shop. What is the best way to run my 5" b
vent pipe through the tile? Any vent pipes
through the roof require two flashings to be installed, one worked
in shingle fashion with the underlayment and the other with the
tile. The flashings should be properly lapped and sealed to prevent
water intrusion and the the tiles may be temporarily removed and cut
accordingly to allow for the pipe. How does
MonierLifetile compare versus slate tile
roofing? Slate and concrete tile are similar
in that they are both long-lasting, fireproof, rot and hail
resisting roofing products that add significant value to the
structures that are applied to. Both products are heavy with
concrete tiles ranging from 6-11 pounds per square foot and slates
ranging from 10 to 16 psf depending on type and application. Slate
roofs are a double lapped product which means that the exposed
length is less than half the actual length of the slate due to the
full over lap of each piece. Concrete tiles have a vertical
interlock that allows them to be installed with only a three inch
overlap. There are quite a few other differences in how the products
are installed and flashed but probably the biggest difference is in
the price of the products. Most slate will cost approximately 3-10
times as much as concrete tile. Concrete tiles can be made with
textures and colors that simulate slate so it is not surprizing that
most folks looking for that appearance will select concrete
tile. Several years ago, the contractor who
built my custom home installed Monier Mission-S tiles without
closing a gap at the eave with a birdstop, etc. I would like to plug
these gaps to improve fire survival. Is there a way t do this myself
without removing the rool tiles? Can I cut some building material
such as wood, foam (or some more fire-resistant alternative) to a
shape and glue/nail/wedge it in? Is the old-world blob of
mortar/concrete a good way? Please advise. Any
material that will keep the birds from nesting beneath the tile will
help to protect from fire damage. Since I assume you are in a high
risk area, I would suggest that you use a non combustible material
such as metal or mortar rather than wood or foam. Mortar works quite
well but it is difficult to do a good job after the tiles are
installed. Metal birdstops may be the best solution since they may
be glued in place if conditions are right. How practical this is
will depend on how the first course of tile is currently being
supported. Is the tile resting directly on the roof deck or was a
board or raised fascia installed to hold up the nose of the first
course? If this was done, standard birdstop may not fit properly.
There may be any number of methods that will effectively close this
opening, but which one meets your aesthetic demands will depend on
you. Do you have an installation spec for 130
MPH wind loading at 40' height above grade? The spec must comply
with the requirements of the new Florida Building
Code. Fastening requirements are based on:
Roof Slope Tile Profile Type of Installation (Batten or Direct Deck)
Coastal or Inland Exposure As a general rule, however, the following
methods would comply with the code: One Screw Two Ring Shank Nails
Polyurethane Adhesive My roof is less than 30
days old-spanish s charleston blend. I have severe efflorenscence.
Will this go away and the roof return to the original
color??? This is an unsealed product, which
means it will allow efflorescence to develop on the tile surface.
The color has not been compromised by this curing process. Repeated
rains will gradually clear the surface over time. You can
demonstrate this process yourself by wetting a section of the roof
with a garden hose or observing during a rain shower. Both events
will temporarily wash the white film from the surface and you will
see the tile color unfiltered by the natural chemical process. When
it dries, the efflorescence will return. Repeated applications of
rainwater will eventually dissipate the white
film. Do you have an application of your roof
tiles that has passed the Dade county certification for hurricane
winds. If you have clips for high winds are they available in
stainless steel? Is there a fungicide in your roof shingles. and if
so how does it affect drinking water collected off of your
roofs? All MonierLifetile products have a
separate product approval number for Miami-Dade and Broward
Counties. These product approvals are available on request from our
Customer Service department. Please call Betty at 800-282-3633.
Stainless steel clips are available through a special order process
that requires a minimum ordering quantity. Single family homes do
not generally fall in this category. Screw(s), nails, and adhesive
set do comply with the code without the use of hurricane clips.
There is no significant long-term anti-fungus benefits to known tile
coating products, and no attempt is made in this regard in our
manufacturing process. Runoff has been used in the Bahamas in the
past without any known incidents. However, some roof system
components, i.e., lead, may contaminate drinking
water. We are a construction investigation
firm. We just looked at a home built in 1981 with what appears to be
the "Villa" style Monier tile installed. The material is installed
directly over spaced sheathing without underlayment. Our
installation manuals only go back to 1989. Would the installation
instructions from 1981 permited direct application to space
sheathing without underlayment as an alternative
method? In 1981, Monier tiles were allowed to
be installed over open spaced sheathing per the provisions of ICBO
ER 2093. Monier 2000 slate - stated weight is
950lbs. per square. Does that include underlayment or is it tile
only? The published weight of all
MonierLifetile products is for only the tile. Your actual design
will consist of the combined dead load and live load factors. Your
message does not state where in Northern California you are, but
unless you are situated in the mountains where snow load must be
considered, your design live load will probably be 20 psf (pounds
per square foot). This factor is the same, regardless of which type
of roofing material you choose. The dead load is a compilation of
all of the roofing and framing components and represents the static
weight that is constantly being supported. This includes the roofing
material, underlayment, roof sheathing and rafter system. Unless
other components such as solar panels or roof mounted mechanical
apparatus are added, the dead load for a 9.5 psf roofing tile would
typically be around 14 to 15 psf. To determine your combined load,
an engineer would add the dead load to the live load to give you
approximately 35 psf which is what he would design your structure to
carry. There are other factors that may come into play, but that is
basically how roof designs are figured. I would
like to see a current spec. on installing tile over a low slope
concrete deck. While there are no industry
specifications for tile on a concrete deck, the following assembly
has been used based on local code acceptance: Prime the deck
(various concrete primers are available). Hot mop a Type 30 anchor
sheet. Hot mop a Type 90 cap sheet. Mortar or adhesive set the tile
based on the product instructions. The minimum slope for such an
installation is 2:12. Can your Monier Roof Tile
be installed over a rigid perlite insulation composite board (with
waferboard up) used as a substrate and surface for the battens to be
fastened onto? This composite insulation board sits on a metal
deck. The MonierLifetile tiles may be fastened
to the perlite/waferboard as long as the manufacturer of the board
has evidence to support this type of application. Since the
MonierLifetile installation instructions are based on convention
construction designs, it is only necessary to show that your
proposed construction provides support and fastening equal to that
of wood sheathing attached to conventional wood framing. Because
Hawaii is considered a high wind area, you may want to consider
static uplift forces when determining the batten system attachment.
If the substrate you've selected does not provide adequate
attachment, you may want to consider attaching your vertical battens
through the perlite board and into the metal decking. The horizontal
battens to which the tiles are attached may then be fastened to the
vertical battens. An example of this type of application is shown on
page 62 of the January, 2002, RTI/WSRCA Installation
Manual. I have a open beam ceiling with 2x6
tongue and groove.I have a 1 inch sheet of insulation with shakes
over that. I want to add 2 more inches of insulation over the
existing. What has to be done to put your Cedarlite shakes
on? Since you have an existing shake roof, I
would assume that the shakes are attached | |